And the good thing is that such engravings always add to the overall appeal of the particular product in one way or the other. Laser Cutting is a method for transforming a 2D file into a physical object. Incidentally, this is the ultimate reason for all the benefits mentioned above of engraving polycarbonate material. Polycarbonate is a poor choice for laser cutting. When you choose to engrave a polycarbonate material, it becomes easy for you to enhance the attractiveness of the product. So it is always advisable to ensure that you determine the preferable type of engraving technique suitable for your application. From the basic definition, benefits, engraving techniques, application, etc. In other words, it means that engraving processes for every application tend to differ. Laser cutting polycarbonate is best done using a 10.6 micron CO 2 laser, which produces a smooth but often discolored edge. This is then to mean that these different equipment utilize this technique to ensure that they attain the ideal shape for increased efficiency. Depending on the type of acrylic you're working with, the laser can produce a smooth, flame-polished edge when laser cut, and it can also produce a bright, frosty white engraving when laser engraved. This is arguably one of the most common and preferable techniques of engraving polycarbonate material in modern days. Many people often ignore this particular aspect when engraving polycarbonate material. Etching process – Photo Courtesy: SAWMILL CREEK. Plastic Fabricating. Therefore, you’ll find out that the preference for its uses varies from one user to another one. Also, for some acrylic engraving processes, you can start at high speed, say 100%, then lower to 5% or 10%. The intention of this, of course, is to help in creating unique designs that would naturally stand out and also appeal to different clientele. Laser Cutting involves cutting the material with a highly accurate laser that focuses on a small area of … Well, these are the key techniques of engraving polycarbonate that you’ll always come across most of the time in different applications. Their medical spa services include BOTOX ® Cosmetic, dermal fillers, laser skin treatments, and CoolSculpting ®. Polycarbonate engraving is also common in most of the electrical and electronic components used in various aspects. Permanent surface marking and deep engraving of all metals, plastics, rubber, glass & wood. And for the manufacturer to attain the desired shape, in some instances engraving becomes necessary. When you choose to engrave this sheet, it means that you want to create a particular appealing mark or decoration. Genmitsu CNC 3018-PRO Router Kit GRBL Control 3 Axis Plastic Acrylic PCB PVC Wood Carving Milling Engraving Machine with Offline Controller, XYZ Working Area 300 x 180 x 45mm 4.0 out of 5 stars 602 $249.99 $ 249 . Next, focus the laser beam on the acrylic, set the power to 25% – 50% and the speed at 350mm/min and start the engraving process. Industrial, Aerospace, Medical and Architectural applications. The construction industry is, of course, significant and as you would possibly know, several components in this industry use polycarbonate materials. The 1.06 micron wavelength Fiber laser … Laser cutting polycarbonate is best done using a 10.6 micron CO2 laser, which produces a smooth but often discolored edge. Inc. All Rights Reserved. For example, using a fiber laser can produce different effects than a CO 2 laser machine, and you can easily create permanent, high-quality marks on many different plastics such as polycarbonate, ABS, polyamide, and many others. And therefore, you’ll find that such casings have protruded surfaces especially at the back designed to fit various other components. Just as the name suggests, mechanical engraving revolves around using a form of tool to cut away at the surface of polycarbonate material. Several methods of engraving this material are at your disposal, which indeed you ought to know to determine the preferable one for you. One of these elements is, of course, the particular technique that you utilize to attain the desirable results. Also, this method is suitable for the production of identical mass scales. Laser Engraving in Union City on YP.com. Such programs help in enhancing the efficiency of this engraving process by making sure that they map out the cutting path for the tool. Of course, you have to consider several factors while at it but the bottom line is that it enables you to attain best and accurate results. How does laser engraving work. Laser engraving polycarbonate guarantees a superb degree of precision hence common in applications which require fine inscriptions. ABS Emits cyanide gas and tends to melt ABS does not cut well in a laser cutter. Laser engraving cast acrylic. This is a type of engraving method which is extremely adaptable in the hands of an expert just as the name suggests. Engraving polycarbonate is a fascinating technology. This is the other common type of technique used for engraving polycarbonate material. You see, some are made of polycarbonate which of course has to be engraved accordingly to attain the desired shape. Oftentimes, when a laser strikes glass it will fracture the surface but … So the particular application for the material plays a fundamental role in determining numerous aspects of the engraving process. Engraving, of course, involves different methods, but eventually, the end product makes it possible for you to create a permanent mark on the sheet. ABS plastic engraving is ideal for adding numerous types of content to ABS plastic parts and accessories. Laser Engraving. In simple words, just as the name suggests, laser engraving utilizes laser beams to create different marks on the polycarbonate surface. Furthermore, you also have to know how to control the effects of strong chemical to get only to the required extent. As a result raster engraving take a lot longer than vector cuts. The advantage of this material is that it is extremely tough, very durable and it handles high heat. And it’s probably the reason why as you’ll realize, later on, it can be used in engraving materials for different applications. The main difference between a raster engraving and a vector cut, is that for the engraving the laser head travels left to right across the print area and then moves down a hair and repeats until it has engraved the image. Examples of some of these components include pole line hardware such as steel cross arm, secondary racks, guy thimble, and ball clevis among others. Laser cut acrylic (Plexiglass) sheet can be heat bent or folded to your specs. The truth of the matter is that the engraving polycarbonate sheet involves quite a number of elements. So you’ll find that parts such as windscreens in some vehicles are often engraved to incorporate different aspects such as decorations. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. Many proprietary grades of polycarbonate are manufactured under trade names such as Lexan™, Makrolon ™, Anjalon ™, Durolon ™, Lupilon ™, Lupoy ™, and Panlite™. But at the same time just like I did mention before, you also need to know the cost that each one comes with. A higher laser power will make the acrylic melt and crack since it is very sensitive to high temperatures. Sharp drawings – Photo courtesy: Induflex. Laser Engraving Polycarbonate This is arguably one of the most common and preferable techniques of engraving polycarbonate material in modern days. A 1/8” thick sheet that is 12” x 24” costs about $75. Mechanical engraving – Photo courtesy: XTREME. © 2020 Universal Laser Systems, Inc. All rights reserved. It refers to a personalization technique where a polymer with a sensitive layer inside a polycarbonate data page absorbs a focused laser beam at an appropriate wavelength. Some of the typical applications for engraving polycarbonate material include the following; This is one of the sectors where engraving polycarbonate material is mostly applicable. In this section, we want to look at some of these methods in pertinent details to find out more of what they entail. If you are like me, the cooked and yellowed edge isn’t the most attractive finish for most applications. But, how can you engrave polycarbonate successfully? And since this material is somehow hardy, it becomes relatively difficult to create different marks on it, accurately. But then, to make your work effectively, there is a need of making sure that you put some vital factors revolving the same into consideration. Indeed, once you create the particular design, writing, drawing or decoration for that matter, on this sheet, you can hardly remove it. It thus means that you have to integrate different technological aspects to get desirable results. Some of these techniques include the following; This refers to the process of using strong chemicals or mordant in cutting the unprotected parts of the polycarbonate surface to create a design. Laser marking on plastic can be obtained with either a CO 2 or a fiber laser source. You see, many people engrave different types of polycarbonate materials for different purposes. You should select the right conditions. Inconsistent Glass Engraving. Well, apparently, the outdoor advertising industry is somewhat becoming synonymous with the use of polycarbonate material. Furthermore, it also requires the least training hence you can be confident that you can use it without necessarily acquiring more knowledge about it. Acrylic Laser Engraving and Etching with Thunder Laser USA. So in that case, the only way of ensuring that you attain high accuracy when dealing with decorating or marking polycarbonate is through engraving. Family owned and operated since 1953 and an authorized distributor of Duets ADA and engraving sheet stock, made by Gemini. Well, when it comes to engraving polycarbonate material, you have to understand that the demand for the same really matters. Additionally, it is the most preferred technique for engraving polycarbonate materials given that it provides the most permanent form of inscription. Listen, if you’ve been keen enough, you ought to have realized that most of the medical equipment is majorly made of polycarbonate material. This engraving method technique happens as a result of dragging the cutting tool with pressure through polycarbonate thus leaving an impression. A fundamental aspect of this technique is that it is relatively cost-effective than most forms of polycarbonate engraving. In this guide, we have just highlighted a few that you would possibly come across or consider to undertake. Etching involves quite a number of aspects and requires high levels of experience and understanding of the process to yield better results. Thickness is also necessary since it enables you to know the right tools and equipment to use to attain the best results. Apparently, most of the machines that you use for laser engraving are computerized. Laser marking polycarbonate is achieved using a Fiber laser. 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